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Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel）

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    Buy cheap Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） from wholesalers
     
    Buy cheap Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） from wholesalers
    • Buy cheap Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） from wholesalers
    • Buy cheap Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） from wholesalers
    • Buy cheap Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） from wholesalers
    • Buy cheap Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） from wholesalers

    Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel）

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    Brand Name : FLRS or OEM
    Model Number : FLRS-W12
    Certification : ISO9001
    Price : USD0.01-10/PC
    Payment Terms : T/T， L/C， Western union
    Supply Ability : 10 tons/month
    Delivery Time : normally 8-30days
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    Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel）

    Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements(Steel/Stainless Steel)

    As a high-performance self-locking fastener complying with the German industrial standard DIN 25201, the Double Fold Self-Locking Washer is engineered with a unique double-folded structure to deliver reliable anti-loosening performance in dynamic load scenarios. Available in carbon steel and stainless steel variants, it is widely applied across industrial, automotive, and infrastructure sectors. This introduction details its design features, performance metrics, application guidelines, and compliance specifications.

    Core Structural Characteristics

    The washer adopts a symmetrical double-folded configuration, consisting of two annular metal sheets folded along the central axis to form a pre-compressed elastic gap. Key structural parameters comply with DIN 25201: the fold angle is standardized at 15°-20°, the elastic gap width ranges from 0.2mm to 1.8mm (varies by size), and the inner diameter features a smooth chamfer (C0.3-C1.0) to avoid thread damage during installation. Additionally, the outer edge is designed with a deburred finish to prevent scratches on connected components.

    Self-Locking Mechanism

    • Preloaded Elastic Locking: The double-folded structure stores elastic potential energy during installation. When the bolt/nut is tightened, the folded sheets exert continuous axial preload on the connection interface, maintaining stable clamping force and resisting loosening caused by vibration or thermal expansion/contraction.
    • Wedge Effect: The inclined contact surface between the folded layers generates a wedge effect under lateral forces. This converts the loosening torque into axial clamping force, forming a "self-reinforcing" anti-loosening loop.
    • Multi-Point Contact Friction: The double-layer structure creates two independent friction interfaces (washer-bolt head and washer-workpiece). Compared with single-layer washers, the total friction coefficient is increased by 40%-60%, significantly enhancing anti-loosening durability.

    Base Material Specifications

    Material Type
    Grade/Alloy
    Key Properties
    Compliance with DIN 25201
    Typical Application Scenarios
    Carbon Steel
    C1018, C1045
    Tensile strength ≥ 600 MPa, Hardness HV 280-350, Good formability
    Clause 4.1 Material Requirements
    General industrial machinery, non-corrosive indoor equipment
    Stainless Steel
    AISI 304 (1.4301), AISI 316 (1.4401)
    Corrosion resistance (salt spray test ≥ 5000h for 316), Tensile strength ≥ 550 MPa
    Clause 4.2 Corrosion Resistance Requirements
    Marine equipment, food processing machinery, chemical pipelines

    Surface Treatments

    • Carbon Steel Variants: Zinc Plating (Yellow/White): Corrosion resistance ≥ 200h salt spray (DIN 50021), cost-effective for general environments.
    • Phosphating + Oil Coating: Enhances friction coefficient (μ ≥ 0.35) and anti-rust performance, suitable for high-torque connections.
    • Dacromet Coating: Environmentally friendly, corrosion resistance ≥ 1000h salt spray, compliant with RoHS standards.
    Stainless Steel Variants: Passivation Treatment: Removes surface oxide film, improves corrosion resistance and surface gloss (DIN EN ISO 15730).
    Electropolishing: Reduces surface roughness (Ra ≤ 0.8μm), suitable for high-cleanliness applications (e.g., pharmaceutical equipment).

    Standard

    DIN 25201 specifies the technical requirements for double fold self-locking washers, including dimensional tolerances, material composition, mechanical properties, corrosion resistance testing, and marking requirements. All our products undergo third-party testing to meet Class A dimensional accuracy (tolerance ±0.05mm for key dimensions) and pass the dynamic anti-loosening test (500,000 vibration cycles without loosening).

    Key Specifications

    Item
    Carbon Steel (C1045)
    Stainless Steel (316)
    Test Standard (DIN 25201)
    Size Range (Inner Diameter)
    M3 - M30
    M3 - M24
    Clause 5.1 Dimensional Tolerances
    Hardness
    HV 300 - 380
    HV 220 - 280
    Clause 6.2 Hardness Test
    Elastic Recovery Rate
    ≥ 85%
    ≥ 80%
    Clause 6.3 Elasticity Test
    Anti-Loosening Performance
    No loosening after 500,000 vibration cycles
    No loosening after 500,000 vibration cycles
    Clause 6.4 Dynamic Test

    Application Fields

    • Industrial Machinery: Gearboxes, motors, pumps, and compressors—where continuous vibration requires long-term anti-loosening reliability.
    • Automotive Industry: Chassis components (suspension brackets), engine accessories (water pumps, alternators), and transmission systems—compliant with automotive-grade fatigue resistance requirements.
    • Infrastructure & Construction: Steel structure connections for bridges, wind turbine towers, and building steel frames—resistant to outdoor environmental corrosion and temperature fluctuations.
    • Home Appliances & Electronics: Washing machines (motor mounts), air conditioners (compressor brackets), and power distribution cabinets—ensuring stable operation under cyclic loads.
    • Specialty Industries: Marine equipment, chemical reactors, and pharmaceutical machinery (stainless steel variants)—meeting strict corrosion resistance and cleanliness standards.
    Product Tags:

    Double fold self-locking washer DIN 25201

      

    Steel self-locking spring washer

      

    Stainless steel DIN compliant washer

      
    Quality Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel） for sale

    Double Fold Self-locking Washer in Accordance with DIN 25201 Requirements（Steel/Stainless Steel）

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